Available Jobs - Manufacturing / Production(7)
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Available Jobs Manufacturing / Production
Responsibilities and Duties Include but are not subject to:
Management of safety and production operations in the quarrying environment at both plants.
Supply of raw materials at the required quality and quantity to the cement Plant raw mills.
Has a co-responsibility for the maintenance of the KFUI to be <14 in both Plants.
Guarantee the safety of the equipment and people working for him.
Ensure that a safe and environmentally friendly workplace is maintained for the production of raw materials to meet the quality and quantity needed for the consistent production of cement.
Ensure quarrying uniform quality of raw materials; errors made in the quality of raw materials milled could produce varying quality of kiln feed and consequential production losses or substandard products.
Ensure safe workings of the quarry, particularly drilling & blasting, the use of mobile equipment and fixed plant, need to be well defined and continually reviewed to ensure safe working by all and avoid impact to stakeholders.
Ensure effective and efficient planning and supervision of the quarry operations to avoid shortage of raw mix and the consequential loss of revenue.
Ensure production of the correct standard of raw materials from the quarry, at the right time, for this directly influences the clinker/ cement quality incurring additional costs
Follow local legislation and company rules.
Write procedures to implement safe practices
Provide the opportunity for safety training
Define mid-term mining plan in collaboration with the TC – typically 3 to 5 years
Define short term mining plan to meet quality and KFUI targets.
Put in place control mechanisms to achieve quality targets (sampling, blending use of software and Raw Mix Optimization) in collaboration with process and quality
Participate and encourage liaison between quality control & process departments
Optimise raw mix logic in collaboration with the TC
Produce at lowest cost whilst maintaining material availability
Optimise reserves as defined in mining plan
Optimise equipment and resources
Track & inspect and optimise equipment performance
Participate in the coordination and scheduling of equipment maintenance
Implement Best practices etc.
Negotiate, award & control of contract
Obtain and maintain authorisations and permits
Identify and action opportunities to augment reserves.
Prevent encroachment of Company property
Have dialogue and public relations with stakeholders
Do topographical survey on a regular basis in DWG or DXF, 3D format
Program overburden stripping programming, contract negotiation, award & supervision
Introduce working methods to comply with local laws and companies environmental standards (Air quality, noise, vibration and water)
Measure compliance and have an emergency strategy
Implement the ongoing rehabilitation plan
Adopt & adhere to company standards, norms & best practices.
Measure individual performance, set objective & training etc
Generate climate of personnel development
Relevant blast design & shot firing certificates.
Good understanding of the physical/cement manufacturing processes
Manpower management and organisational skills and review and challenge the quarrying and raw materials “workshop” to ensure productivity and quality at low cost, in a safe manner
To a standard to be able to effectively, liaise with and develop inter-departmental relationships and to handle stakeholders (neighbours, planning & enforcement authorities)
Duties to include:
Production of a variety of mining / industrial related products
Ensuring the cost effective conversion of raw materials to quality finished products
Production scheduling, budgeting and control
Management of staff
Assessing project and resource requirements
Ensuring that health and safety regulations are met
Strong problem solving skills
Duties to include:
Overall management of the Factory & ensuring that the workforce and equipment are all being utilized to full capacity
Production planning & scheduling
Hands-on Manager who has the technical skills to be able to learn, understand & problem solve on both mechanical & electrical equipment
Detailed knowledge of the iron and steel or the construction industry would be an advantage but not essential
Welding, drilling, grinding knowledge and competency
Knowledge of computers
Knowledge of wide range of machinery
knowledge of electrics/electronics
Work without much supervision
Willing to learn
To take full responsibility of the shift in terms of management of staff, management of production and quality targets and to ensure the smooth running of the production processes
To take full responsibility of the quality and product that is produced within the shift in line with the companies’ quality systems, processes and procedures
Manage, develop and motivate direct reporting staff
Monitor, measure and report on production related process performance, general issues
To ensure that Health and Safety rules and regulations are adhered to during the shift and all matters relating to this are dealt with using the resources within the company in line with the companies Health and Safety policy
To ensure that the training skills are met for current and future demands of the shift
Repairs, installs and maintain mechanical components of the machines
Ability to trace faults and find solutions
Ability to attend to plant mechanical faults
Customer Account Strategies
Achieve set targets
Source new customers
Budgets and Forecasting
Pricing and Negotiations,br> New Product Launches
Returns and Claim Management
Marketing plan for own basket
Good communication skills both written and oral
Good presentation skills
Receive and control of raw materials, finished goods and sub-assemblies
Maintain and apply SOP’s
Assist and direct the Buyer in sourcing to ensure all processes and protocols are being followed
Oversee subordinates (pickers, storeroom etc)
Ensure that housekeeping is impeccable
Organise and maintain all paperwork
Ensure stock levels are maintained
Handle stock requisitions
Handling and reconciling of Pallets on a weekly / Monthly Bases
Ensure Stock is safe and always accounted for